Jba 40-2542 User Manual download pdf

INSTALLATION INSTRUCTIONS

* Installation Recommendation: JBA recommends in most cases that the vehicle be taken to a reputable exhaust

40-2542

1998-2004 Ford Ranger

2.5L / 3.0L / 4.0L 2/4wd

Super cab / short bed

RECOMMENDED TOOLS:

PAR TS LIST:

pry bar

A. Intermediate pipe 1

ratchet

B . Muffler 1

1 5mm deep s ocket

C. Tail pipe

pair of channel lock pliers

anti-seize

D. Rear muffler clamp 1

spray lubricant or penetrating oil

E. Front muffler clam p 1

1. R emove and inventory JB A exhaust.

TO STAR T:

2. Disconnect negative battery cable and allow

vehicle exhaust to cool.

3. With the vehicle raised and properly

supported, use a 15mm socket to remove the

bolts that attach the exhaust system to the

Catalytic converter.

7. Using original fasteners, connect intermediate

pipe (A) to the factory cata lytic converter pipe.

8. Tighten the fasteners.

1 1. Attach cla mp (E) to the front of the m uffle

12. Install tailpipe (C).

r (B).

16. Align tail pipe (C). tighten clamp (D).

17. After installation, it is recomm e nde d

that all clamps be re-tig htened.

18. Tack weld all slip connections in three s

1 9. Lower the vehicle a nd rea ttach the nega t

battery cable.

pots.

ive

4. Using a pry bar or a pair of channel lock pl

remove hangers from rubber isolators a t the to

of the muffler.

iers,

9. Slip muffler (B) onto intermediate pipe (A).

13. Insert ta ilpipe (C) into m uffle r (B) .

NO T ES:

1 ) It ma y be necessary to loosen and rea lign

sparetirefor proper clearance.

2) All exhaust systems will expand about 1 "

rearward when exhaust tem peratures

3) UseAnti-seizeon threads of clamps.

the

5. Using the channel lock pliers, remove the

tail pipe hanger from the rubber is olator.

14. Install tail pipe hanger into factory rubb er

isolator.

6. R emove the original exhaust system from

the v ehicle.

10. Insert hanger rods on the muffler into the

fa ctory rubber isolators.

15. Install clamp (D) onto rear of muffler (#).

start to rise

40-2542 1

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Page 1 - 40-2542

INSTALLATION INSTRUCTIONS * Installation Recommendation: JBA recommends in most cases that the vehicle be taken to a reputable exhaust

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Jba 40-2542 User Manual

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